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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A field operator contacted the control room about a leaking connection on a heat exchanger. The control room operator instructed the field operator to bypass the heat exchanger. However, unknown to the control room operator, additional piping had recently been installed upstream of the heat exchanger, and had not been recorded on the P & ID. When the field operator incorrectly opened a valve in the new piping, the process stream was routed to an unintended location.
Which of the following groups of Risk Based Process Safety elements, if properly implemented, could have prevented this incident?

A) Asset Integrity - Training and Performance Assurance - Management of Change
B) Process Knowledge Management - Management of Change - Training and Performance Assurance
C) Management of Change - Conduct of Operations - Emergency Management
D) Process Knowledge Management - Safe Work Practices - Management of Change

2. A strong Management of Change system should ensure that: (select all that apply)

A) Emergency changes do not require Management of Change controls
B) Temporary changes are returned to normal by the required date
C) Root causes are identified
D) Adequate evaluations of the potential safety and health impacts are performed
E) Appropriate updates have been made to the preventive maintenance requirements

3. Sources of information on previous incidents to be reviewed during a Process Hazard Analysis can include:
(select all that apply)

A) Publicly available sources such as trade and technical association incident databases
B) Other locations within the company
C) The site safety department
D) Site operating experience

4. A toxic release occurs. Which conditions are more likely to result in the highest downwind concentration at a given distance?

A) 5 m/s wind speed, Pasquill Class D stability
B) 3 m/s wind speed, Pasquill Class D stability
C) 1.5 m/s wind speed, Pasquill Class F stability
D) 3 m/s wind speed, Pasquill Class F stability

5. A 3000 gallon, stainless steel, insulated vessel rated for 30 psig is equipped with a rupture disc set for 30 psig for emergency relief. Assuming each of the following scenarios has been deemed possible, which would require the smallest sized relief?

A) A runaway reaction of the vessel's contents, in solvent service, where testing has determined a temperature rise rate of 500°C/min at disc relief setting
B) An internal ignition of the vessel's vapor space, the vessel containing a solvent
C) A pool fire from the leak of a common solvent beneath the vessel

Solutions: